Everlast PowerTIG 255 EXT Review

Everlast PowerTIG 255 EXT Review

The welder or welding machine you select for your construction site, manufacturing unit, or shop, should be reliable. That is because you will rely on it when joining various metal parts to form the product’s shape. Most people who search for their welders start with Everlast.

Everlast provides high-end welders packed with many great features.You might need to try their Everlast PowerTIG 255 EXT.The model offers numerous important features such that you will have to spend a few minutes reading the manual to benefit from them. It performs excellently, but due to its higher price tag and complexity, it might be ideal for professionals. It has a lot to offer.

Why should you buy the Everlast PowerTIG 255 EXT?

With a wider range of features, great power output and consistent reliability the Everlast PowerTIG 255 EXT is a wonderful welding system that you can use to weld any metal with a thickness below 12” in a single phase, and 1” in multiple phases. With the machine, you can handle almost any project that comes your way.

In addition to that, the manufacturer includes many features that will make your welding easier. You might be an absolute beginner or a skilled professional, but with the offered technology, you will not face problems when welding aluminum and other types of metal. The great power output is also one of the features most welders like.

Whom is the Everlast PowerTIG 255 EXT suited for?

If you are looking for a better way to take your business or shop to another level with TIG welding capabilities, you should definitely go for the Everlast PowerTIG 255 EXT. The product offers excellent performance and power at a lower price. Actually, apart from offering a long list of features the Everlast PowerTIG 255 EXT offers many unique features that differentiate it from the competitors.

When comparing it against the competitors you are likely to realize that the waveforms, pulse, and memory are better, thanks to its microprocessor. After comparing the additional features and the pricing, you will realize that the machine is in its unique class. The advanced pulse feature facilitates welding of aluminum materials. 

The key features

  • The weight

The Everlast PowerTIG 255 EXT weighs 85 pounds. Therefore, it is heavier than most other products in the market but still portable – it features a built-in handle to facilitate portability. The product measures 24 inches x 9 inches x 17 inches. That means it is ideal for people searching for a standard welder and those with limited storage issues. If you are planning to use it on outdoor projects, the handle will facilitate easier movements.

  • The power

The manufacturer introduced a new feature that allows you to run the welder from a 120V or 240V power source. Therefore, you can use a power generator to run it or plug it into your home wall socket. This higher performance machine is durable and compatible with numerous tools. The manufacturer offers it set up for the single phase but offers the wiring for 3-phase. It is rated to work with the 10,000-watt generators. 

  • The welding output and duty cycle

The product offers an excellent duty cycle. The machine is an inverter-type welder that offers 60 percent duty cycle at 250Amps. Even though you can benefit from the kick-out on longer and continuous welds, generally, you will be able to work until your project is over without any hike in temperatures or downtime. Moreover, with the duty cycle, you will be able to weld numerous types of metals such as aluminum, titanium and stainless steel.

  • The digital readout

The Everlast PowerTIG 255 EXT features a digital control feature, which proves it more versatile. The manufacturer included the feature to make the control of amperage easier for all users. They also color-coded the controls to allow better use when the welder has the helmet or mask down. You will be able to select from touchless or lift start, high frequency starts in the TIG phase. Simply put, the digital readout feature has eliminated most of the issues welders expect when completing their projects.           

  • The power connectors

The Everlast PowerTIG 255 EXT power connectors are the standardized DINSE 50 style and you can, therefore, use a wide range of accessories and tools with the welding machine. It is compatible with the PowerCool 300 water cooler. That might be what you wanted for your welding machine. Most reviews show that the users are happy with the feature.


  • Is a great option when welding thicker metals
  • It is also good for thin metals, including aluminum, because its special feature prevents warping of materials
  • It handles industrial grade applications. That is unlikely to happen with some other welders of similar capacities.
  • It is lightweight and portable. Therefore, it is ideal for most outdoor operations.
  • It operates for long intervals.


  • The unit is expensive than most TIG welders offering similar features.
  • Some users find the unit complicated to operate. It is not a good choice when welding with ferrous metals and steel.
  • It is more suited to professional work.


Q: How is the product’s power output?

A: The Everlast PowerTIG 255 EXT maximum power output stands at 250A. It also provides around 60 percent duty cycle at the 250A 250V. With power, this product can weld numerous types of metal including stainless steel, steel, aluminum, chrome moly, copper, and titanium. 

Q: What are the main terms of the involved warranty?

A: The Everlast welder comes with a great warranty but you should read the attached warranty document to get the details. You should understand the conditions before purchasing.

Q: Can I trust the Everlast product?

Everlast Welders have a good name in Alaska, USA, and Canada. They function optimally – most customer reviews are there to prove that. However, problems can occur with any manufacturer, but welders have stood behind the Everlast PowerTIG 255 EXT and its reputation.


The product is recommendable for a variety of applications relating to farm, fabrication, production and industrial maintenance. The Everlast PowerTIG 255 EXT is quite powerful and can weld aluminum and steel with a thickness below ½" in single phase and over 1" thickness in multiple phases. It can also weld 0.006" and 0.005-inch aluminium thickness. 

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